🗓️ Duration: March 2024 - July 2024 (5 Months)
🗺️ Location: Super Fab Lab, Kerala Startup Mission, Kochi
🗺️ Role: Fab Academy Student

Volunteering at Super Fab Lab Kochi , under the Kerala Startup Mission , has been one of the most rewarding chapters of my journey as a mechatronics engineer and maker. As a Technical Guide Volunteer , I had the unique opportunity to bridge the gap between advanced digital fabrication technologies and curious minds visiting the lab—from school students to engineering faculty.

🧭 My Role as a Technical Guide

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Regularly volunteered at Super Fab Lab Kochi, part of the Kerala Startup Mission, where I provided in-depth explanations of additive and subtractive manufacturing techniques and machines.

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Covered key machines and processes, including: Molding and Casting Techniques, 3D Scanning, Formlabs SLA 3D Printers, Stratasys Systems, PRUSA i3 MK3s, OMAX Waterjet Cutter, TRAK DPM RX2 CNC Mill, and Zund Digital Cutter.

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Engaged with students and faculty during industrial visits, sharing insights on various fabrication methods, workflows, and real-world applications. These sessions often became interactive knowledge exchanges, where curiosity met experience and creativity sparked new ideas.

👥 Interacting with Students & Faculty

During industrial visits , I engaged directly with groups of students and faculty, tailoring my sessions to suit their academic backgrounds and curiosity levels. From sparking awe in young minds seeing a 3D printer in action for the first time to deep-diving into technical questions from mechanical engineering professors—every session brought something new to the table.

🛠️ Sharing Knowledge on Additive & Subtractive Manufacturing

My core responsibility involved explaining both additive and subtractive manufacturing processes in detail. I walked visitors through the theory, working principles, and real-world applications of a wide range of machines and techniques:

Subtractive Manufacturing:

🟠 Zund Digital Cutter : Demonstrated how precision cutting can be achieved on soft materials like cardboard and fabric using a high-speed oscillating blade.

🔵 TRAK DPM RX2 CNC Bed Mill : Explained its role in metal machining, highlighting the G-code workflow from CAD to CAM.

💧 OMAX Waterjet Cutter : Showcased high-pressure water and abrasive cutting for complex materials like steel and acrylic.

Additive Manufacturing:

🔷 Stratasys Systems : Discussed industrial-grade polymer printing and support material removal.

🌐 Formlabs SLA Printers : Talked about stereolithography, resin curing, and post-processing steps.

🔶 PRUSA i3 MK3s : Illustrated FDM 3D printing, showing real-time printing and filament usage.

Other Techniques:

🔍 3D Scanning : Demonstrated how physical objects can be digitized and edited for reverse engineering or replication.

🧪 Molding & Casting : Introduced students to silicone molds, resin casting, and their industrial significance.